Asset Name: Arm System

Model Number: 72015XXXXXXX10X

Manufacturer: Ingersoll Rand

Use Online Download arm-system-72015xxxxxxx10x Manual
Arm System

Total Values by Section

Parts

7

Work order templates

2

Procedures

2

Checklists

3

Asset Package Contents

  • BALANCE CONTROL
  • CARRIAGE
  • CARRIAGE ASSEMBLY
  • COLUMN
  • OVERHEAD MOUNT COLUMN
  • PENDANT CONTROL
  • SINGLE BALANCE CONTROL

Routine Lubrication and Inspection

  • Inspect all moving parts for signs of wear or damage.
  • Clean the arm system using a soft cloth and approved cleaning solution.
  • Lubricate all moving parts with the recommended lubricant.
  • Tighten any loose bolts or nuts found during inspection.
  • Check the system's alignment and adjust if necessary.
  • Record the results of the inspection and any maintenance actions taken.

Preventive Maintenance - Replacing Worn Parts

  • Inspect the arm system for any signs of worn or damaged parts.
  • Identify the parts that need to be replaced, ensuring they are compatible with the arm system.
  • Order replacement parts and schedule maintenance when they arrive.
  • Remove the worn part, taking care to follow the removal procedure to avoid damaging the system.
  • Install the new part, ensuring it is properly secured and aligned.
  • Test the arm system to ensure proper operation.
  • Record the maintenance details and update the system's maintenance history.

Procedure for Routine Lubrication and Inspection

  • Gather the necessary tools and cleaning supplies.
  • Turn off and unplug the arm system to ensure safety.
  • Follow the manufacturer's guidelines for inspecting and lubricating the system.
  • Use a soft cloth and approved cleaning solution to clean the system, removing any debris or buildup.
  • Apply the recommended lubricant to all moving parts, ensuring proper coverage.
  • Tighten any loose bolts or nuts found during the inspection.
  • Check the system's alignment and adjust if necessary.
  • Record the results of the inspection and any maintenance actions taken.
  • Safety precautions to follow:
  • • Always wear appropriate personal protective equipment (PPE).
  • • Ensure the area around the arm system is clear of obstructions and people before starting maintenance.
  • • Follow lockout/tagout procedures when working on electrical components.

Procedure for Preventive Maintenance - Replacing Worn Parts

  • Gather the necessary tools, replacement parts, and documentation for the maintenance task.
  • Turn off and unplug the arm system to ensure safety.
  • Follow the manufacturer's guidelines for removing and replacing the worn part.
  • Order compatible replacement parts in advance and schedule maintenance when they arrive.
  • Remove the worn part carefully, ensuring not to damage the system or surrounding components.
  • Install the new part, ensuring it is properly secured and aligned.
  • Test the arm system to ensure proper operation.
  • Record the maintenance details and update the system's maintenance history.
  • Safety precautions to follow:
  • • Always wear appropriate personal protective equipment (PPE).
  • • Ensure the area around the arm system is clear of obstructions and people before starting maintenance.
  • • Follow lockout/tagout procedures when working on electrical components.
  • • Double-check the compatibility of replacement parts with the arm system before installation.

Pre-Maintenance Safety Checklist

  • Confirm the arm system is turned off and unplugged.
  • Clear the area around the arm system of obstructions and people.
  • Ensure all personal protective equipment (PPE) is available and in good condition.
  • Follow lockout/tagout procedures when working on electrical components.
  • Review the maintenance procedure and gather necessary tools and supplies.

Periodic Inspection Checklist

  • Inspect all moving parts for signs of wear or damage.
  • Check the system's alignment and adjust if necessary.
  • Clean the arm system using a soft cloth and approved cleaning solution.
  • Lubricate all moving parts with the recommended lubricant.
  • Tighten any loose bolts or nuts found during inspection.
  • Record the results of the inspection and any maintenance actions taken.
  • Review the system's maintenance history and schedule preventive maintenance as needed.

Compliance Checklist

  • Ensure all maintenance personnel are trained and certified to work on the arm system.
  • Maintain accurate records of maintenance activities, including inspections, repairs, and replacements.
  • Follow the manufacturer's guidelines and recommendations for maintenance and safety.
  • Regularly review and update the maintenance program to ensure it remains effective and compliant.
  • Provide necessary safety training and awareness programs for employees working near or operating the arm system.

Frequently Asked Questions

What is the role of a Maintenance Planner in managing an Arm System?

A Maintenance Planner for an Arm System is responsible for developing and implementing maintenance strategies, including preventive, predictive, and corrective maintenance. They schedule and coordinate maintenance activities, monitor performance, and ensure that the arm system is always in good working condition, minimizing downtime and reducing costs.

What is MTTF (Mean Time To Failure) and how is it calculated for an Arm System?

MTTF (Mean Time To Failure) is a metric used to measure the reliability of an Arm System. It represents the average time that an arm system can function without failure. The MTTF of an Arm System can be calculated by dividing the total operating time of the arm system by the number of failures during that time.

How can a Mobile CMMS improve maintenance operations for an Arm System?

A Mobile CMMS (Computerized Maintenance Management System) can greatly improve maintenance operations for an Arm System. With a Mobile CMMS, maintenance managers and mechanics can access real-time data, track maintenance activities, receive notifications about upcoming maintenance tasks, and troubleshoot issues from anywhere, at any time, using their mobile devices.

What is the difference between Operations Maintenance and Maintenance and Mechanics for an Arm System?

Operations Maintenance for an Arm System involves maintaining the arm system in its current state, ensuring it continues to function as intended. Maintenance and Mechanics, on the other hand, involve repairing and restoring the arm system to its original state after a failure or breakdown. Both are crucial for maintaining the performance and longevity of an Arm System.

What are some common causes of breakdowns or failures in an Arm System and how can they be prevented?

Some common causes of breakdowns or failures in an Arm System include wear and tear, insufficient lubrication, and improper use. These can be prevented through regular preventive maintenance, including inspections, cleaning, and lubrication. Predictive maintenance, using software tools, can also help identify and address potential issues before they become serious problems.

What are the best practices for extending the life of an Arm System?

The best practices for extending the life of an Arm System include regular inspections, preventive maintenance, predictive maintenance, and timely repairs. It is also important to use the arm system according to the manufacturer's instructions, avoid overloading it, and provide adequate training to operators and maintenance personnel.

How can safety risks associated with improper maintenance of an Arm System be minimized?

Safety risks associated with improper maintenance of an Arm System can be minimized by following established safety protocols, providing proper training to maintenance personnel, and using the right tools and equipment. Regular inspections and maintenance can also help identify and address potential safety issues before they become serious problems.

What is Deferred Maintenance and how can it affect an Arm System?

Deferred Maintenance refers to the practice of postponing maintenance activities, leading to a backlog of maintenance tasks. This can result in reduced equipment reliability, increased downtime, and higher maintenance costs. For an Arm System, deferred maintenance can lead to breakdowns, failures, and even catastrophic accidents.

What software tools are available for predictive maintenance of an Arm System?

There are several software tools available for predictive maintenance of an Arm System, including Computerized Maintenance Management Systems (CMMS), Enterprise Asset Management (EAM) systems, and Condition-Based Monitoring (CBM) systems. These tools use data analysis, machine learning, and artificial intelligence to predict potential failures and schedule maintenance activities.