Asset Name: Electric Trolley

Model Number: QMT150 (NS)

Manufacturer: Ingersoll Rand

Use Online Download electric-trolley-qmt150-ns Manual
Electric Trolley

Total Values by Section

Parts

18

Work order templates

2

Procedures

1

Checklists

2

Asset Package Contents

  • BEARING
  • BRAKE ASSEMBLY
  • BRAKE CAGE
  • BRAKE COVER
  • BRAKE DISC
  • BRAKE HOUSING
  • BRAKE HUB
  • BRAKE LEVER
  • BRAKE PIN
  • BRAKE SOLENOID ASSEMBLY
  • BRAKE WASHER
  • CABLE ASSEMBLY
  • CABLE CONNECTOR
  • CAPACITY LABEL
  • CAPSCREW
  • CHAIN LUBRICANT
  • CLAMP
  • CONTROL ASSEMBLY

Routine Lubrication and Inspection

  • Inspect and clean electric trolley wheels and tracks.
  • Lubricate wheel bearings and other moving parts as specified by the manufacturer.
  • Tighten any loose bolts or nuts found during the inspection.
  • Check brake system performance and adjust as necessary.
  • Inspect battery terminals for corrosion and clean if needed.
  • Test battery charge level and arrange for recharging or replacement if necessary.
  • Check and top up fluid levels in the trolley, such as the brake fluid.

Periodic Maintenance and Inspection

  • Examine the trolley's electrical wiring and connections for signs of wear or damage.
  • Inspect and replace (if necessary) fuses, switches, and other electrical components.
  • Test the trolley's braking system, ensuring it meets safety standards.
  • Check and tighten the steering system and components.
  • Inspect the trolley's body and undercarriage for damage or rust.
  • Measure trolley wheel gauge and adjust if necessary.
  • Grease or replace worn-out parts as required.

Procedure for Routine Lubrication and Inspection

  • Step 1: Prepare the electric trolley for maintenance by ensuring it is turned off and properly supported.
  • Step 2: Gather the required tools and cleaning supplies.
  • Step 3: Clean the trolley wheels and tracks, removing any debris or build-up.
  • Step 4: Lubricate the wheel bearings and other specified moving parts.
  • Step 5: Tighten any loose bolts or nuts, following the manufacturer's guidelines.
  • Step 6: Test and adjust the brake system, ensuring proper performance.
  • Step 7: Inspect and clean battery terminals, testing the battery charge level and arranging for recharging or replacement if needed.
  • Step 8: Check and top up fluid levels as necessary.

Pre-Maintenance Safety Checklist

  • Confirm the electric trolley is turned off and properly supported.
  • Ensure that appropriate personal protective equipment (PPE) is worn, such as gloves and safety glasses.
  • Inspect the area around the trolley for slip, trip, or fall hazards.
  • Verify that tools and equipment are in good working condition.
  • Confirm that maintenance personnel are trained and authorized to perform the required tasks.

Periodic Inspection Compliance Checklist

  • Review the trolley's maintenance history and identify any recurring issues.
  • Ensure all electrical connections and components are correctly installed and comply with local regulations.
  • Confirm braking system performance meets relevant safety standards.
  • Inspect the trolley's steering system and components for proper alignment and functionality.
  • Examine the trolley's body and undercarriage for signs of damage or rust, addressing any issues as necessary.
  • Measure trolley wheel gauge and adjust if required.
  • Document all findings, repairs, and replacements as part of the trolley's maintenance record.

Frequently Asked Questions

What is the role of a Maintenance Planner in managing Electric Trolleys?

A Maintenance Planner is responsible for developing and implementing maintenance strategies for Electric Trolleys, including scheduling routine inspections, predictive maintenance, and repairs to ensure maximum equipment reliability and extend the Mean Time To Failure (MTTF).

What is MTTF and how is it calculated for Electric Trolleys?

MTTF, or Mean Time To Failure, is a measure of how long an Electric Trolley is expected to operate before failure. It's calculated by dividing the total operating time of all trolleys in a population by the total number of failures. Increasing MTTF is a key goal of effective maintenance strategies.

How can maintenance and mechanics teams improve the maintenance of Electric Trolleys?

By adopting best practices such as regular inspections, predictive maintenance, and the use of Mobile CMMS tools, maintenance and mechanics teams can improve the maintenance of Electric Trolleys, reducing downtime, and increasing equipment reliability.

What are some common causes of breakdowns or failures in Electric Trolleys?

Common causes of breakdowns or failures in Electric Trolleys include worn or damaged components, lack of regular maintenance, and exposure to harsh environments. Proper maintenance and inspections can help prevent these failures and increase the MTTF.

How can software tools help with predictive maintenance for Electric Trolleys?

Software tools for predictive maintenance can help teams monitor and analyze data from Electric Trolleys, predicting potential failures before they occur. This enables teams to schedule maintenance and repairs in advance, reducing downtime, and increasing equipment reliability.

What safety risks are associated with improper maintenance of Electric Trolleys?

Improper maintenance of Electric Trolleys can lead to safety risks such as equipment failure, electrocution, and accidents. Regular inspections, predictive maintenance, and adherence to industry best practices can help reduce these risks.

What is deferred maintenance and how can it impact Electric Trolleys?

Deferred maintenance refers to the postponement of necessary maintenance tasks, often due to budget or resource constraints. This can lead to increased downtime, reduced equipment reliability, and decreased MTTF for Electric Trolleys, making it a short-sighted cost-cutting measure.

What are some best practices for extending the life of Electric Trolleys?

Best practices for extending the life of Electric Trolleys include regular inspections, predictive maintenance, and the use of high-quality replacement parts. Additionally, protecting trolleys from harsh environments and providing ongoing training for maintenance and mechanics teams can help ensure the longest possible equipment life.

How can I troubleshoot common malfunctions in Electric Trolleys?

Troubleshooting common malfunctions in Electric Trolleys involves identifying the source of the problem and taking corrective action. Common issues include electrical faults, mechanical wear, and software glitches. Regular inspections, predictive maintenance, and a thorough understanding of the trolley's operation can help identify and resolve these issues quickly.