Pre-Inspection Planning
- Schedule inspection during forklift downtime
- Review past inspection reports for recurring issues
- Prepare all required tools, lubricants, and parts
- Ensure well-lit and safe inspection area
- Warm up engine and hydraulic systems
Engine Performance Analysis
- Check engine oil condition and level
- Inspect air filter; replace if necessary
- Monitor engine temperature during testing
- Check for abnormal exhaust smoke or odor
- Record fuel usage trends
Hydraulic System Inspection
- Test hydraulic pressure and response
- Inspect hoses and connections for leaks
- Check fluid condition for contamination
- Lubricate mast and verify chain tension
- Test lift and tilt functions
Brake System Checks
- Inspect brake pads and document wear
- Test brakes under normal and load conditions
- Check parking brake function and hold
- Verify emergency brake operation
- Assess brake fluid condition
Electrical System Verification
- Test battery voltage and charging output
- Inspect lighting systems and dashboard alerts
- Examine all wiring for damage or wear
- Test horn and backup alarm
- Confirm dashboard indicators are functional
Documentation & Analysis
- Complete inspection checklist in detail
- Document repairs and parts replacements
- Analyze data for maintenance trends
- Schedule required follow-up maintenance
- Submit report for supervisor review