Annual Planning & Preparation
- Schedule inspection during downtime
- Procure OEM parts and lubricants
- Assign certified technicians
- Prepare compliance documentation
- Review prior maintenance records
Tyres, Wheels & Fluid Systems
- Inspect tyre tread depth, sidewalls, and valve stems
- Check wheel bearings and rim condition
- Change all fluids: engine oil, hydraulic, brake, coolant, transmission
- Inspect all hoses, fuel lines, and fluid filters
Forks, Mast & Hydraulic Overhaul
- Inspect mast assembly for damage or corrosion
- Lubricate lift chains and mast rollers
- Check all hydraulic cylinders and hoses
- Test lifting and tilting mechanisms
Brakes, Safety Systems & Engine
- Inspect brake pads, drums, and parking brakes
- Test emergency stop and fire suppression systems
- Inspect exhaust system for leaks and corrosion
- Perform full engine inspection, replace spark plugs, test radiator
Electrical & Drive Systems
- Inspect battery condition and voltage
- Test alternator and wiring harness
- Check transmission and differential systems
- Lubricate drive components and test under load
Final Compliance & Documentation
- Complete OSHA and ISO safety certifications
- Update operator training records
- Document full inspection findings and repairs
- Submit reports for regulatory filing