Heavy-Duty Component Assessment
- Inspect tyre tread depth, wear patterns, and rim condition
- Check for loose bolts and damaged structural parts
- Measure fork heel wear and mast chain tension
- Lubricate mast and all moving components
- Record all measurements and component wear levels
Engine and Exhaust System Inspection
- Check engine oil, coolant, and air filter condition
- Inspect exhaust system for leaks and damage
- Test engine operation under load conditions
- Record engine performance parameters (temperature, pressure)
- Replace filters if needed for compliance
Hydraulic System Inspection
- Inspect hoses, lines, and seals for leaks or wear
- Test lifting, tilting, and side-shifting operations
- Check hydraulic fluid levels and cleanliness
- Lubricate hydraulic cylinders and mast bearings
- Perform load tests on hydraulic functions
Brakes and Safety Systems Check
- Test service and parking brakes under load
- Inspect safety devices, horn, lights, and alarms
- Verify condition of fire extinguisher and seat belt
- Ensure operator’s compartment is secure
- Review operator certifications and training logs
Electrical System and Battery Inspection
- Inspect battery terminals for corrosion and proper connections
- Test battery charge and alternator output
- Verify all lighting systems and dashboard indicators
- Check wiring harnesses for damage and secure routing
- Clean and secure battery compartments
Documentation and Compliance Review
- Complete monthly inspection report with all recorded data
- Schedule repairs or replacements if issues were detected
- Update preventive maintenance schedules
- Ensure compliance with OSHA and ISO standards
- Document inspection findings for audit and regulatory records