1. Structural & Compliance Review
- Inspect frame, mast, forks, and overhead guard using non-destructive testing (NDT)
- Verify OSHA 1910.178(q)(7) compliance and certifications
- Check all safety labels and data plates for legibility
- Document baseline operating metrics for next year
2. Engine Overhaul & Tune-Up
- Replace engine oil, filters, and coolant as per OEM standards
- Inspect and clean injectors, air filters, and fuel systems
- Perform compression testing and adjust timing if needed
- Check exhaust and emission systems for compliance
3. Hydraulic System Service
- Flush and replace hydraulic fluids and filters
- Inspect and replace worn seals, hoses, and gaskets
- Rebuild key cylinders and hydraulic pumps if needed
- Test lift, tilt, and auxiliary functions at full load capacity
4. Electrical & Safety Systems Testing
- Inspect all wiring, switches, lights, and gauges for faults
- Test alternator, battery, and charging circuits
- Verify safety devices: alarms, seatbelts, brakes, and fire extinguisher
- Ensure dashboard indicators function correctly under normal and fault conditions
5. Tires, Transmission & Drive System Check
- Inspect tires for tread wear, sidewall cracks, and air pressure
- Check transmission fluid and inspect seals for leaks
- Test drive axles and differentials under load
- Verify smooth shifting and power transfer during operation
6. Documentation & Planning
- Complete detailed annual inspection report and submit to supervisor
- Document repairs, component replacements, and safety findings
- Schedule major repairs or retrofits based on findings
- Establish preventive maintenance plan for next service year