Pre-Operation Safety Check
- Inspect forklift exterior and work area for hazards
- Verify all safety decals and labels are legible
- Check for leaks, loose bolts, and structural damages
- Ensure operator's manual is accessible
Diesel Engine Startup
- Check diesel fuel, engine oil, and coolant levels
- Start engine and monitor for abnormal noises or smoke
- Allow engine to warm up fully before operation
- Test all dashboard gauges and warning indicators
Hydraulic System Checks
- Inspect hydraulic hoses and cylinders for leaks
- Operate lift, tilt, and side-shift functions
- Check for smooth and controlled hydraulic responses
- Verify mast chain tension and lubrication
Fork Assembly & Load Handling
- Examine forks for cracks, bends, and wear
- Check fork locking pins and backrest for security
- Ensure load capacity plate is visible and correct
- Test lifting operations under no load
Operational Controls & Safety Devices
- Test steering, brakes, horn, and lights
- Verify seat belt condition and operation
- Check fire extinguisher availability and charge
- Test emergency stop functions