1. Weekly Safety & Performance Assessment
- Visually inspect forklift body, mast, and hydraulics.
- Review weekly operation logs and performance metrics.
- Test safety systems like emergency stops, alarms, and lights.
- Verify operator certifications and document safety compliance.
2. Fluid Analysis & Service
- Check engine oil; replace if needed.
- Check hydraulic, transmission, brake, and coolant fluid levels.
- Top-off or replace fluids as required.
3. Mast & Hydraulic Maintenance
- Lubricate mast and hydraulic components thoroughly.
- Inspect for leaks, proper operation, and wear.
- Test hydraulic functions under load conditions.
4. Engine & Exhaust Service
- Inspect and clean or replace engine air filters.
- Inspect exhaust system for leaks and mounting security.
- Monitor engine performance metrics and cooling system.
5. Electrical System Testing
- Clean and inspect battery terminals.
- Test alternator and battery charging system.
- Verify electrical components and safety interlocks.
6. Documentation & Planning
- Complete weekly inspection report with trend analysis.
- Update maintenance schedules accordingly.
- Plan for future maintenance actions based on findings.