Pre-Operational Safety Check
- Inspect exterior for visible damage or hazards
- Clean operator compartment and remove debris
- Verify safety equipment presence
- Check visibility of load capacity plate
- Confirm safety manuals are onboard
- Test emergency stop switch
Fluid System Verification
- Check engine oil and condition
- Inspect hydraulic fluid reservoir and clarity
- Check coolant level and look for leaks
- Verify fuel level and secure fuel cap
- Inspect brake fluid level and contamination
- Look under forklift for fluid leaks
Tyre and Wheel Inspection
- Check tyre pressure and wear
- Inspect tyre surface for damage
- Verify tread depth and wheel alignment
- Inspect rims for structural defects
- Ensure lug nuts are tight and present
Mast and Fork Assembly Check
- Inspect forks for straightness and mounting
- Verify fork heel wear within limits
- Check locking pins and retaining clips
- Lubricate and inspect mast chains
- Inspect lift cylinders and hydraulic fittings
- Check backrest and carriage assembly security
Engine and Operational Testing
- Start engine and monitor for abnormal noise or smoke
- Test hydraulic lift, tilt, and side-shift functions
- Check steering responsiveness
- Verify forward and reverse travel functions
- Monitor engine temperature and performance
Safety System Verification
- Test service and parking brakes
- Verify lights, horn, and alarms function
- Inspect seat belt condition and operation
- Test emergency stop switch functionality
- Check fire extinguisher readiness
- Document any critical deficiencies