Weekly Pre-Inspection Setup
- Review previous daily inspection logs for recurring issues
- Prepare necessary tools and calibrated testing equipment
- Apply lockout/tagout procedures before inspection
- Verify technician qualifications for battery and brake testing
- Schedule the inspection to minimize downtime
Battery Load Testing and Analysis
- Perform load test using calibrated testing equipment
- Record voltage under load and compare with baseline
- Check electrolyte specific gravity where accessible
- Verify charging system operation and efficiency
- Clean and secure battery connections
Brake System Performance Testing
- Test service brake stopping distance and holding power
- Inspect parking brake on incline surfaces
- Measure brake pad thickness and wear
- Inspect brake fluid levels and contamination
- Verify emergency stop button operation
Hydraulic System Evaluation
- Test hydraulic pressure across all functions
- Check for hydraulic fluid leaks and contamination
- Inspect cylinder drift rates and seal integrity
- Monitor lift and tilt speeds for normal operation
- Document system performance and trends
Fork and Mast System Assessment
- Measure fork wear using precision tools
- Lubricate mast chains and check tension
- Inspect mast rollers and guides for wear
- Test lift, tilt, and side-shift under load
- Ensure attachment points are secure
Weekly Documentation and Trending
- Record all test results and observations
- Compare with prior weekly data for performance trends
- Update preventive maintenance schedules
- Prepare maintenance recommendations
- Plan component replacements if necessary