Pre-Start Safety Check
- Conduct full walk-around inspection of the forklift unit
- Ensure area around forklift is clear of obstacles and hazards
- Verify operator certification and display documentation
- Wear required PPE before operating forklift
- Check emergency procedures and accessible contacts
Battery and Electrical System Check
- Inspect battery charge level and cables
- Check terminals for corrosion and secure connections
- Test electrical controls and dashboard indicators
- Verify battery ventilation and compartment cleanliness
Hydraulic System Inspection
- Check hydraulic fluid levels and inspect for leaks
- Examine hoses and seals for wear or damage
- Test hydraulic pump for normal operation
- Monitor cylinder operation and cooling system
Fork and Mast Inspection
- Inspect forks for cracks, wear, and secure fitment
- Check mast operation for smooth lifting and tilting
- Lubricate mast chains and verify tension
- Examine cylinder pins and bushings for defects
Safety System Test
- Test horn, backup alarm, and emergency stop switches
- Verify seatbelt, brakes, and other safety features
- Check warning lights, strobes, and safety indicators
- Ensure clear visibility and cleanliness of mirrors
Operational Functionality Check
- Start the forklift and monitor for unusual sounds
- Test all directional travel functions
- Verify load handling and lifting functions
- Document any defects or maintenance issues