Initial System Review
- Review maintenance logs and previous inspection records
- Verify total operating hours for preventive maintenance scheduling
- Check compliance with OSHA and ISO standards for documentation
Battery & Electrical Inspection
- Perform comprehensive battery capacity testing and analysis
- Inspect charging system and all electrical connections for wear
- Document electrical system performance and any required repairs
Hydraulic System Analysis
- Test hydraulic pressure and perform fluid contamination analysis
- Inspect hoses, fittings, and pumps for leaks or damage
- Evaluate hydraulic performance under various load conditions
Structural Integrity Verification
- Inspect frame, mast, forks, and overhead guard for damage
- Measure fork wear and mast chain tension
- Verify secure mounting of structural components
Safety & Operational Function Checks
- Test brakes, horn, lights, alarms, and emergency stop systems
- Verify load-handling functions and stability under rated loads
- Check all safety decals and documentation for legibility and accuracy
Final Reporting & Certification
- Complete detailed inspection report with technician signature
- Plan corrective actions and preventive maintenance if required
- Submit inspection documentation per facility policy