Battery System Monthly Analysis
- Measure battery voltage and capacity under load conditions.
- Clean battery terminals and apply protective coating to prevent corrosion.
- Inspect charger functionality and test full charging cycle completion.
- Check electrolyte levels and specific gravity in applicable batteries.
- Document battery health and performance metrics for future tracking.
Hydraulic System Inspection
- Inspect hydraulic fluid levels and replace if fluid shows contamination.
- Test hydraulic pressure and evaluate lift performance under load.
- Examine hydraulic lines and fittings for leaks, wear, or damage.
- Replace hydraulic filters if indicated by pressure differential readings.
- Document test results and schedule repairs if necessary.
Fork & Mast System Assessment
- Measure fork heel wear and ensure within acceptable limits.
- Inspect forks and mast for structural integrity and deformation.
- Lubricate mast chains and verify tension and operational smoothness.
- Test lift cylinders and side-shift mechanisms for smooth operation.
- Record wear and condition for predictive maintenance planning.
Safety System Verification
- Test emergency stop functionality and all safety interlocks.
- Verify operation of horns, lights, and backup alarms.
- Inspect seatbelt, restraints, and load capacity plates for compliance.
- Ensure overhead guards and protective equipment are in proper condition.
- Document compliance with safety standards and address deficiencies.
Operational & Structural Performance Review
- Test driving, steering, and braking under various operating conditions.
- Inspect the structural frame, operator compartment, and fasteners for integrity.
- Assess energy consumption and operational efficiency over the month.
- Document operational anomalies and schedule necessary service actions.
- Complete monthly compliance forms and prepare performance reports.