Tires & Wheel Assembly Inspection
- Inspect tire pressure, wear, and sidewall condition.
- Examine rims for cracks, corrosion, and distortion.
- Check wheel fasteners for tightness.
- Grease and test wheel bearings for smooth rotation.
Battery & Electrical System Check
- Test battery voltage and capacity under load.
- Clean battery terminals and apply corrosion protection.
- Inspect electrical wiring and connections for damage.
- Verify charger functionality and safe charging cycles.
Hydraulic System & Fluid Level Testing
- Check hydraulic fluid levels and sample fluid for contamination.
- Inspect hoses, fittings, and cylinders for leaks or damage.
- Test hydraulic system pressure and operational performance.
- Clean cooling systems and inspect brake fluid levels.
Forks, Mast, & Lift System Examination
- Inspect forks for wear, cracks, and structural integrity.
- Lubricate mast chains and verify even tension.
- Test smooth operation of lift, tilt, and side-shift mechanisms.
- Check cylinder pins, bushings, and mast alignment.
Safety Equipment & Control Systems Verification
- Test brakes, emergency stop, and parking brake effectiveness.
- Verify horn, lights, and alarms are functional.
- Check operator restraints, safety plates, and overhead guards.
- Ensure emergency controls operate correctly under testing conditions.
Operational Performance Assessment
- Test driving, steering, and lifting operations under load.
- Check energy efficiency, noise levels, and responsiveness.
- Evaluate hydraulic lifting power and battery drain patterns.
- Monitor performance trends and document unusual findings.
Documentation & Compliance Recordkeeping
- Complete monthly inspection logbook and maintenance reports.
- Record hours of operation, defects, repairs, and corrective actions.
- Update service schedules and track parts replacement needs.
- Verify OSHA 1910.178(q)(7) and ISO 6055:2022 compliance documentation.