Pre-Operational Safety Checks
- Confirm operator certification and authorization
- Inspect work area for hazards and obstructions
- Verify PPE is worn
- Ensure load capacity plate is visible
- Check accessibility of operation manual
Battery System Inspection
- Check battery charge level
- Inspect battery terminals and connections
- Ensure battery is properly secured
- Verify battery ventilation and cooling system
- Test charging indicators and cables
Mechanical System Inspection
- Inspect tires and wheels for damage and pressure
- Check wheel alignment and rim condition
- Inspect forks for damage and attachment security
- Test mast lift, tilt, and reach functions
- Lubricate mast chains and inspect tension
Safety System Checks
- Test emergency stop button
- Check horn, lights, and alarms
- Verify operator presence system
- Inspect seatbelt and restraint system
- Ensure operator compartment is clean and safe
Hydraulic & Fluid Systems Inspection
- Check hydraulic fluid levels and cooling system
- Inspect hydraulic hoses and connections
- Test hydraulic system response
- Inspect for leaks under the forklift
Operational Functionality Test
- Test motor startup and noise levels
- Verify travel in forward and reverse
- Check steering control and braking systems
- Ensure all operator controls function accurately