Pre-Inspection Preparation
- Schedule maintenance downtime and notify operations team
- Gather necessary tools, safety gear, and diagnostic equipment
- Implement lockout/tagout procedures for safety
- Review prior inspection records for reference
Battery System Load Test & Inspection
- Perform full load test using certified testing equipment
- Document battery voltage, capacity, and charge cycle performance
- Clean terminals, inspect cables, and verify charger function
Hydraulic System & Brake Inspection
- Analyze hydraulic fluid condition and replace if necessary
- Inspect hoses, cylinders, and connectors for leaks or damage
- Test brake fluid level and brake response time
Mechanical & Structural Components Check
- Inspect tires for pressure, wear, and damage
- Lubricate mast chains, pivot points, and linkages
- Check forks, mast, and frame for wear or structural damage
Safety & Emergency Systems Test
- Test horn, lights, alarms, and seatbelt function
- Verify emergency stop and operator presence systems
- Inspect all safety decals and labels for legibility
Operational Performance Check
- Verify smooth operation of drive, lift, tilt, and steering
- Check acceleration, braking, and control responsiveness
- Document operating speeds and compare with specifications
Final Reporting & Documentation
- Complete detailed inspection log with all findings
- Schedule any corrective actions or repairs as needed
- Archive inspection results for compliance records