Pre-Inspection Planning
- Schedule extended downtime and secure backup units
- Gather overhaul kits and specialized tools
- Review previous maintenance records and prepare audit
Battery & Electrical System Overhaul
- Perform full battery reconditioning and capacity restoration
- Replace degraded terminals, cables, and connectors
- Conduct electrical safety testing and certification
- Calibrate and service battery chargers
Hydraulic & Mechanical Overhaul
- Flush hydraulic system and replace fluid, seals, and hoses
- Rebuild brake system and verify performance
- Overhaul mast assembly, including chain and cylinder replacements
- Replace tires and align wheels to factory specifications
Structural Integrity & Safety Certifications
- Perform non-destructive structural testing and analysis
- Verify overhead guard, counterweight, and load capacity integrity
- Certify operator restraint and safety systems
- Document full compliance with OSHA and ISO standards
Operational Benchmarking
- Test and document drive, lift, and steering performance
- Compare current operational metrics with original specs
- Recommend technology upgrades if applicable
Final Documentation & Reporting
- Prepare comprehensive inspection and certification report
- Schedule follow-up audits and next annual service date
- Submit documentation for warranty and compliance records