Pre-Operational Safety Checks
- Verify operator certification and authorization
- Inspect work area for obstructions and hazards
- Ensure proper PPE is worn
- Check load capacity plate visibility
- Confirm operation manual accessibility
Battery and Electrical System Checks
- Check battery charge and gauge indicators
- Inspect terminals for corrosion or loose connections
- Verify battery security and ventilation system
- Check electrical cables and connectors
- Document battery condition and charging cycle info
Tires, Mast, and Forks Inspection
- Inspect tires for cracks, damage, and pressure
- Check wheel alignment and rim condition
- Examine forks for wear and attachment security
- Test mast functions including lift, tilt, and reach
- Lubricate mast chains and inspect tension
Safety Systems and Controls Testing
- Test emergency stop button and reset function
- Verify horn, lights, and alarms
- Check operator presence and seatbelt systems
- Inspect operator compartment for hazards
- Test traction and deadman pedal systems
Hydraulic System and Operational Tests
- Check hydraulic fluid levels and leaks
- Test hydraulic response and cooling system
- Inspect hoses and connections for damage
- Verify drive, steering, and brake performance
- Test all control responses under load
Final Documentation & Reporting
- Complete inspection log and note any issues
- Schedule maintenance or repairs if needed
- Submit records to supervisor or maintenance system