Pre-Inspection Preparation
- Review prior inspection records and maintenance logs
- Park forklift safely, apply parking brake, and disconnect charger
- Gather inspection tools, testing meters, and safety gear
- Verify technician certification for narrow aisle equipment maintenance
Battery & Electrical System Testing
- Perform full battery capacity test and record results
- Check battery electrolyte levels and cell balance
- Inspect cables, terminals, and connections for damage or corrosion
- Test charger and equalization cycle function
Steering & Navigation System Calibration
- Inspect wheel alignment for straight tracking
- Test steering precision in narrow aisles and open spaces
- Check steering hydraulic components for leaks or wear
- Adjust steering components as needed for precise control
Hydraulic System Service
- Inspect and test hydraulic fluid condition and levels
- Replace hydraulic filters if due and inspect for debris
- Test mast lift, tilt, and side-shift functions under load
- Check cylinders, seals, and hoses for leaks or damage
Safety System Checks
- Test emergency stop, horn, lights, and backup alarms
- Inspect seatbelt, restraint systems, and warning decals
- Verify functional brakes, parking brake, and interlocks
- Check load capacity plates for readability and compliance
Operational Performance Assessment
- Perform driving tests including acceleration, reversing, and steering
- Check lifting, tilting, and side-shifting under operational conditions
- Assess vibration, unusual noise, or abnormal movements
- Document findings and compare with prior performance data
Documentation & Follow-Up
- Complete inspection forms and log findings digitally
- Generate maintenance recommendations if repairs are needed
- Update maintenance schedules and preventive tasks
- Report major findings to supervisors for further action