Detailed Annual Inspection Procedures
Annual Inspection Planning
- Schedule during extended downtime.
- Arrange certified technicians.
- Gather past maintenance records.
- Prepare workspace and parts.
- Coordinate downtime with operations.
Battery System Complete Overhaul
- Perform full capacity testing and electrolyte analysis.
- Assess battery replacement needs.
- Overhaul charger and verify efficiency.
- Document findings and certifications.
Hydraulic System Rebuild Assessment
- Flush system, replace fluid, and analyze contamination.
- Replace filters and inspect system cleanliness.
- Pressure-test and evaluate hose replacements.
- Document hydraulic performance certification.
Structural Integrity Certification
- Perform non-destructive testing on structural components.
- Inspect welds, joints, and forks.
- Evaluate mast integrity and repairs.
- Complete structural documentation and certification.
Safety System Recertification
- Test safety devices and calibrate emergency systems.
- Check restraint systems and ergonomic compliance.
- Certify all safety functions per standards.
- Document safety compliance records.
Annual Certification & Documentation
- Generate complete inspection reports.
- Document maintenance actions and forecasts.
- Update certification logs and equipment records.
- Plan next year’s schedule and professional inspections.