Pre-Inspection Setup
- Review previous inspection reports for recurring issues
- Plan maintenance during minimal operational disruption
- Gather necessary PPE and tools for inspection tasks
- Ensure proper lockout/tagout protocols are followed
Battery System Check
- Test battery voltage under operating and resting conditions
- Clean battery terminals and ensure tight connections
- Verify electrolyte levels (if applicable) and top-up as needed
- Document charging performance trends for the week
Hydraulic System Inspection
- Check hydraulic fluid levels and top up if necessary
- Inspect hoses and fittings for leaks or wear
- Test hydraulic response and pressure under load
- Document fluid condition and schedule replacement if needed
Safety Systems Verification
- Test all brakes for full functionality and stopping power
- Verify emergency stop function and alert systems
- Inspect safety labels and seat restraints for integrity
- Document compliance with safety regulations
Operational Performance Test
- Drive test to check steering, travel, and load handling
- Verify mast, fork, and side-shift operations under load
- Monitor for unusual noises or operational issues
- Document performance results and schedule adjustments