Crown Wav 50 Annual Inspection Procedure
Conduct this thorough yearly inspection to maintain safety, performance, and compliance of your Crown Wav 50 electric forklift.
Pre-Inspection Planning
- Review previous inspection reports and repair history
- Schedule inspection during planned downtime with certified technicians
- Gather specialized diagnostic and measurement tools
- Ensure compliance with all regulatory inspection requirements
Structural Integrity Evaluation
- Inspect frame and welds using non-destructive testing methods
- Check operator compartment, overhead guard, and safety frames for integrity
- Assess signs of stress, corrosion, or material fatigue
- Document any structural repairs or reinforcements needed
Battery & Electrical System Testing
- Perform load testing, capacity analysis, and charger efficiency checks
- Conduct insulation resistance tests and examine all electrical circuits
- Inspect wiring harnesses, connectors, and control modules for wear
- Record test results and schedule component replacements if needed
Hydraulic System Overhaul
- Analyze hydraulic fluids for contamination and performance degradation
- Pressure test the entire hydraulic circuit and document readings
- Inspect hoses, seals, valves, and cylinders for wear or leaks
- Replace filters and fluids as per maintenance intervals
Safety & Operational Systems Verification
- Test service brakes, emergency stop, alarms, and restraint systems
- Calibrate lift, tilt, and steering mechanisms to manufacturer specs
- Verify lighting systems, horn, and backup alarms for full functionality
- Conduct full load-handling performance tests and safety audits