Battery System Check
- Perform battery load testing under actual operating conditions
- Measure electrolyte specific gravity and water levels
- Inspect battery terminals for corrosion and secure connections
- Test battery charger and complete charging cycles
- Document battery health and performance trends
Electric Motor Inspection
- Monitor motor amperage during operation
- Measure motor temperature during extended use
- Inspect mounting points for vibration or damage
- Test motor controls and responsiveness
- Compare motor efficiency against baseline values
Hydraulic System Evaluation
- Check hydraulic fluid levels and inspect for contamination
- Perform pressure tests under varying loads
- Inspect hoses and fittings for leaks and wear
- Test lift, tilt, and auxiliary hydraulic functions
- Document system efficiency and operation time
Fork & Mast Examination
- Measure and record fork heel wear
- Inspect fork alignment and secure locking
- Lubricate mast chains and check for tension consistency
- Inspect mast rails and cylinders for smooth travel
- Verify lift cylinder seals and operation
Safety Systems Testing
- Test brakes, horn, and emergency stops for functionality
- Check lighting and warning indicators for operation
- Inspect seatbelt and overhead guard integrity
- Verify safety interlocks and speed limiters
- Ensure load capacity plate is readable and accurate
Weekly Documentation
- Log all inspection results and maintenance actions
- Record safety compliance and certifications
- Note any deficiencies or follow-up maintenance needs
- Review and file weekly inspection reports for audit
- Schedule any corrective repairs if required