Diesel Engine Complete Overhaul
- Conduct compression and leak-down testing
- Replace oil, oil filter, and flush the engine system
- Service fuel injection and calibrate injectors
- Clean intake manifold and replace air filters
- Test exhaust and emission systems for EPA compliance
Transmission System Rebuild
- Inspect all clutch and gear components
- Flush and refill with transmission fluid
- Lubricate drive axle and service differential
- Perform load test to verify smooth shifting
Hydraulic System Overhaul
- Drain and replace hydraulic fluid
- Replace all filters, seals, and damaged hoses
- Pressure test and calibrate system
- Rebuild lift cylinders and check mast function
Safety Systems Certification
- Inspect brakes, seatbelts, horns, lights, alarms
- Test overhead guard for integrity
- Load test mast and tilt system for OSHA compliance
- Update safety signage and operator decals
Battery & Electrical System Service
- Test and replace batteries if needed
- Clean terminals, check fuses, and inspect wiring
- Inspect alternator and starter system
- Verify dashboard indicators and control panel
Final Documentation and Reporting
- Complete OSHA certification form
- Log all part replacements and major services
- Update technician and supervisor signatures
- Attach annual performance report to records