1. Pre-Inspection & Safety Setup
- Review last inspection records and operational history.
- Assign qualified personnel and verify lockout procedures.
- Park forklift securely and apply parking brake.
- Gather monthly maintenance tools and checklists.
2. Diesel Engine Checkpoints
- Inspect engine oil, air filter, fuel filter, and coolant system.
- Test exhaust for noise, leaks, or excess smoke.
- Drain water separator and evaluate fuel line condition.
- Run engine at idle and load to assess performance.
3. Hydraulic System Review
- Verify hydraulic fluid level, cleanliness, and temperature range.
- Inspect hoses, cylinders, seals, and mast functions.
- Lubricate chains and pivot joints per D40S load ratings.
- Check for vibrations or irregularities during lift operations.
4. Safety, Brake & Control Systems
- Test emergency stop, horn, lights, and fire extinguisher.
- Inspect seatbelt, overhead guard, and load plate compliance.
- Evaluate service and parking brake under load simulation.
- Document any deficiencies in operator control systems.
5. Battery & Electrical Inspection
- Check battery terminals, electrolyte level, and mounting integrity.
- Test voltage, alternator output, and ignition circuits.
- Inspect harnesses, fuses, and controller response.
- Clean terminals and apply protective coating as needed.
6. Final Documentation & Reporting
- Complete checklist and upload results via Oxmaint APP.
- Assign follow-up actions based on findings.
- Log hours, technician name, and serial number on report.
- Save monthly PDF for OSHA and ISO audit readiness.