Engine Overhaul
- Replace engine oil, filters, and inspect for leaks.
- Flush coolant system, inspect hoses and belts.
- Check fuel injectors and combustion components.
- Inspect air intake and turbo (if equipped).
Hydraulic System Overhaul
- Drain and replace hydraulic fluid and filters.
- Check mast cylinders, tilt function, hoses and lines.
- Lubricate all hydraulic joints and lift channels.
- Test under full load for smooth lift/lower motion.
Brake & Safety System Audit
- Inspect brake pads, drums, and fluid condition.
- Check parking brake operation and cable wear.
- Test seatbelt, backup alarm, horn, and lights.
- Verify safety guards, overhead shield, and labels.
Transmission & Drive Systems
- Inspect and change transmission fluid and filters.
- Check axle seals, CV joints, and universal joints.
- Inspect clutch function and driveline components.
- Test forward/reverse motion under load.
Cabin & Electrical Check
- Test gauges, display, alternator, and charging system.
- Inspect battery voltage and cables.
- Check all lighting and indicator functions.
- Review cabin ergonomics and operator visibility.
Final Documentation & Compliance
- Log service intervals and attach service receipts.
- Attach updated OSHA compliance form 1910.178(q).
- Sign off checklist and document technician details.
- Note parts replaced and dates of overhaul.