1. Electric System Assessment
- Inspect motor, controller, and wiring harnesses for wear or damage
- Test charging cycles and charger output using manufacturer specs
- Verify all electrical safety cutoffs and insulation resistance
- Document amperage draw during standard operation
- Compare with baseline trends and detect anomalies
2. Battery System Deep Analysis
- Check specific gravity and voltage of individual cells
- Inspect terminals and apply corrosion inhibitor if needed
- Top up electrolyte levels with distilled water
- Run equalization charge (if supported)
- Log cycle count and date of last full charge
3. Mechanical Systems Evaluation
- Inspect mast and fork components for cracks and stress wear
- Lubricate mast chains and check lift operation under load
- Check hydraulic pressures and listen for unusual pump noise
- Test steering and wheel alignment during motion
- Review condition of tyres, rims, and suspension systems
4. Safety System Verification
- Verify brake response and hand brake holding force
- Test horn, warning lights, backup alarm, and seatbelt interlocks
- Ensure emergency stop button and cutoff relay work correctly
- Confirm readability of all safety labels and capacity plates
- Inspect overhead guard and operator compartment integrity
5. Monthly Performance Optimization
- Compare energy usage to historical benchmarks
- Test regenerative braking function and adjust sensitivity if needed
- Document operator feedback regarding machine performance
- Check telemetry or tracking modules (if installed)
- Schedule predictive maintenance based on wear indicators