1. Electrical & Battery Systems
- Test each battery cell's voltage and specific gravity
- Inspect charging systems and ensure proper shut-off
- Check all battery cables and terminals for corrosion
- Verify electrolyte levels and refill if needed
- Review performance logs and battery cycle trends
2. Hydraulic System & Fluid Analysis
- Test fluid levels, top up or replace if required
- Inspect hoses, seals, and cylinders for leakage
- Verify pressure levels under load conditions
- Assess brake fluid and cooling system integrity
- Check for contamination in water separators
3. Structural Integrity & Safety Systems
- Inspect forklift frame and mast welds for cracks
- Check operator restraint systems and seat belts
- Verify overhead guard and cabin structure stability
- Ensure safety decals and nameplates are visible
- Test emergency disconnects and interlocks
4. Forks, Wheels & Tires
- Inspect fork heels for wear and structural damage
- Lubricate mast chains and rollers
- Test fork movement and carriage alignment
- Check tire pressure and tread depth
- Inspect wheels for cracks or unbalance
5. Drive System & Motor Assembly
- Check motor response and startup characteristics
- Inspect motor cooling and ventilation system
- Evaluate drive chains and transmission condition
- Test regenerative braking under operational loads
- Log current draw and compare to performance norms
6. Monthly Documentation & Preventive Measures
- Complete checklist form with inspection findings
- Update maintenance logs with action taken
- Plan for upcoming repairs or parts replacement
- Compare performance with previous month
- Submit inspection for supervisor sign-off