1. Pre-Operation Check
- Review forklift documentation and previous inspection reports.
- Inspect equipment surroundings and confirm clear travel paths.
- Verify operator certification and PPE use.
- Ensure the forklift is fully charged and ready for use.
2. Battery & Electrical Systems
- Check battery charge level using dashboard or charger indicators.
- Inspect terminals for corrosion and ensure secure connections.
- Verify electrolyte levels (if applicable) and inspect casing condition.
- Test indicator lights and electrical warning systems.
3. Forks, Mast & Hydraulic Components
- Inspect forks for cracks, bends, and proper mounting.
- Verify mast movement is smooth through full lift/tilt range.
- Lubricate mast chains and inspect wear.
- Check hydraulic fluid level and look for leaks.
4. Safety Features
- Test horn, backup alarm, and emergency stop function.
- Inspect seatbelt or restraint system for proper operation.
- Verify load capacity plate and safety decals are visible and legible.
- Ensure overhead guard is secure and undamaged.
5. Operational Functionality
- Start motor and check for smooth startup without delay or noise.
- Test forward/reverse operation and turning radius.
- Engage lift, tilt, and hydraulic controls through their full ranges.
- Check brake function and parking brake engagement on incline.
6. Reporting & Handover
- Log any irregularities or needed repairs in the inspection form.
- Inform supervisor immediately of unsafe conditions or critical failures.
- Digitally complete checklist via Oxmaint portal or mobile app.
Use Checklist Online