1. Pre-Inspection Setup
- Position forklift on level surface with engine off and parking brake engaged
- Ensure adequate lighting and ventilation in inspection area
- Review previous maintenance records and known issues
- Gather tools, PPE, and inspection forms for accurate reporting
- Allow engine and hydraulics to cool before fluid inspections
2. Diesel Engine Evaluation
- Check engine oil level, condition, and refill if needed
- Inspect cooling system components for leaks or damage
- Verify fuel system integrity and look for contamination or water
- Check belts and pulleys for wear, cracks, or looseness
- Test startup sequence and monitor for abnormal noise or smoke
3. Hydraulic System Check
- Verify hydraulic fluid levels and appearance
- Inspect all hoses, fittings, and cylinders for leaks or wear
- Test lift, tilt, and auxiliary functions for responsiveness
- Check mast carriage operation for smooth movement
- Lubricate all hydraulic pivot points and moving parts
4. Braking & Safety System
- Test parking and service brakes for full engagement
- Inspect brake fluid level and top up if necessary
- Ensure seatbelt, lights, horn, and backup alarm function properly
- Verify overhead guard integrity and operator compartment security
- Inspect fire extinguisher and emergency shut-off switch
5. Load Handling Components
- Inspect forks for cracks, heel wear, and secure locking pins
- Check mast chains for equal tension and proper lubrication
- Test mast tilt range and side-shift responsiveness
- Ensure backrest and load carriage are undamaged
- Check load capacity plate readability and compliance
6. Battery & Electrical System
- Check battery terminals for corrosion and secure connections
- Test charge level and replenish electrolyte as needed
- Verify functionality of all gauges, switches, and indicators
- Inspect wiring harnesses for abrasion, chafing, or wear
- Secure battery compartment and confirm label visibility