Forklift Guangxi LiuGong CLG 835A – Weekly Inspection Procedure

Ensure OSHA-compliant weekly inspection with this step-by-step procedure for LiuGong CLG 835A diesel forklifts.

1. Pre-Inspection Setup

Review prior inspection reports and maintenance logs.
Park forklift on a level surface with ignition off and key removed.
Engage parking brake and wear appropriate PPE.
Ensure lockout/tagout is applied for any unsafe systems.

2. Engine & Exhaust System

Check oil level and condition; top-up or change if needed.
Inspect exhaust for leaks or abnormal noise during startup.
Inspect radiator hoses for cracks and coolant levels.
Check engine air filter and clean or replace if dirty.

3. Hydraulic System

Check hydraulic fluid level and test system pressure.
Inspect hoses, connections, and tilt cylinders for leaks.
Lubricate mast and tilt linkages.
Test lift and tilt operation under load.

4. Forks & Mast Assembly

Inspect forks for wear, cracks, or distortion.
Check carriage mounting pins and mast channels.
Lubricate moving parts as per service manual.
Check chain tension and alignment.

5. Battery & Electrical System

Test battery voltage and inspect for corrosion.
Check all lights, horn, and alarms.
Ensure dashboard readings are functional.
Check wiring harnesses for damage or looseness.

6. Safety Devices & Brakes

Test service brake and parking brake.
Inspect seat belt, fire extinguisher, and mirrors.
Check load plate visibility and capacity rating.
Ensure overhead guard is securely mounted.

7. Final Documentation

Log any issues found and assign corrective action.
Update digital records in CMMS/Oxmaint platform.
Tag equipment if out of service.

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Frequently Asked Questions

1. What are the OSHA forklift weekly inspection requirements?

OSHA 1910.178 mandates regular forklift inspections. Weekly checks focus on brakes, tires, hydraulic systems, and safety devices.

2. What models does this procedure cover?

This procedure is tailored for the Guangxi LiuGong Diesel CLG 835A model but aligns with general diesel forklift maintenance protocols.

3. How long does a typical weekly forklift inspection take?

It generally takes 30–45 minutes depending on fleet condition and documentation process.

4. Is this checklist OSHA-compliant?

Yes, this inspection procedure aligns with OSHA 1910.178 and industry best practices for diesel forklifts.

5. Can I use this inspection procedure digitally?

Yes. The Oxmaint APP enables technicians to complete and submit inspections digitally via tablet or phone.