Forklift Guangxi LiuGong CLG 835A – Yearly Inspection Procedure

Ensure annual OSHA-compliant inspection with this comprehensive guide for LiuGong CLG 835A diesel forklifts.

1. Pre-Inspection Planning

Schedule downtime and assign certified personnel
Gather all tools, parts, safety equipment, and prior service logs
Clean forklift exterior and critical internal components
Ensure lockout/tagout protocol is initiated before disassembly

2. Engine & Exhaust System

Perform compression testing and inspect for engine wear
Replace oil, fuel, and air filters as per OEM recommendations
Inspect turbocharger and exhaust for damage or leaks
Flush coolant system and inspect radiator components

3. Hydraulic System Service

Flush old hydraulic fluid and refill with certified grade
Inspect hoses, lines, and cylinders for leaks or aging
Test mast and tilt operation under load for smooth function
Replace filters and calibrate lift pressure settings

4. Brake & Safety Systems

Check all brake pads, shoes, and hydraulic lines
Test parking brake and emergency braking systems
Verify horn, lights, mirrors, seatbelt, and extinguisher compliance
Replace worn or expired safety devices

5. Battery & Electrical System

Test battery health and charge capacity
Inspect alternator, fuses, and dashboard indicators
Clean terminals and replace any corroded components
Inspect all wiring for chafing, wear, or loose connections

6. Transmission & Drive System

Check fluid levels and condition in transmission
Test drive under load for vibration or slippage
Inspect clutch (if applicable), axle seals, and driveshaft
Replace belts, chains, or gear components as needed

7. Final Inspection & Documentation

Conduct full walkthrough with supervisor for compliance sign-off
Document all findings, replacements, and test results
Update CMMS or digital logbook and upload to Oxmaint
Issue yearly certification of compliance and safety readiness

Use Checklist Online

Frequently Asked Questions

1. How often should LiuGong forklifts be inspected yearly?

Annually, or every 12 months, as required by OSHA 1910.178(q)(7) and manufacturer guidelines.

2. What areas are inspected in a yearly forklift check?

Engine, transmission, hydraulics, safety systems, structure, battery, brakes, and emissions are covered.

3. Can this procedure be used for non-LiuGong diesel forklifts?

Yes, with minor adaptations, it applies to most heavy-duty diesel forklifts in industrial use.

4. Is Oxmaint's checklist OSHA compliant?

Yes. It includes all required OSHA and ISO standards applicable to yearly industrial forklift inspections.

5. Is a digital record necessary for yearly inspections?

Yes. Digital documentation enhances traceability, compliance audits, and maintenance forecasting.