Forklift Guangxi LiuGong CLG 840H Weekly Inspection Procedure
Execute this weekly protocol to ensure forklift compliance, operational integrity, and OSHA/ISO safety standards.
1. Pre-Inspection Preparation
- Review daily logs from previous week for recurring issues
- Park on level surface with engine turned off
- Let engine cool down before fluid inspections
- Ensure personal protective equipment is worn
- Gather weekly checklist, tools, and reference manual
2. Tyre and Wheel Examination
- Inspect tyre condition, tread depth, and surface wear
- Check air pressure or solid tyre integrity
- Look for rim deformation and verify lug nut torque
- Document any signs of bearing noise or axle misalignment
3. Fluid System Inspection
- Check engine oil level and clarity
- Inspect coolant level and radiator for leaks
- Examine hydraulic fluid and top-up if low
- Check fuel tank for cap integrity and signs of leakage
4. Forks and Mast Check
- Inspect fork arms for straightness and secure locking pins
- Lubricate mast rails and tilt cylinders
- Ensure mast lift chains are tensioned and unbroken
- Visually examine carriage rollers and bushings
5. Brakes and Safety Systems
- Test service brake and parking brake functionality
- Verify horn, lights, and backup alarm operation
- Inspect seatbelt and overhead guard condition
- Confirm fire extinguisher presence and pressure
6. Hydraulics & Transmission
- Inspect tilt and lift cylinders for leaks
- Check steering response and transmission shifting
- Observe for unusual noises or vibrations
- Note wear on hoses or fluid seepage
7. Electrical & Battery Test
- Inspect terminals for corrosion and tightness
- Test battery voltage and alternator output
- Check dash panel for warning indicators
- Ensure all lights and indicators are working
8. Final Documentation
- Log all completed checks and findings
- Photograph any areas of concern
- Schedule follow-ups for non-compliant items
- Sign off checklist and submit digitally or physically