1. Setup and Safety
- Park forklift on stable surface and engage parking brake
- Turn off ignition and allow engine cooling
- Implement lockout/tagout procedures if necessary
- Review last inspection notes and verify maintenance log
2. Tyre and Wheel Check
- Inspect for uneven wear, damage, or embedded debris
- Verify tread depth and tyre pressure
- Ensure rim condition is solid, no cracks or deformation
- Torque wheel nuts to factory specifications
3. Fluid Levels & Filters
- Check oil, hydraulic, brake, coolant, and diesel levels
- Inspect for any signs of leaks, stains, or residue
- Replace or clean air filter and inspect fuel filter
- Check washer fluid if applicable
4. Mast, Forks & Hydraulics
- Lubricate mast chains and inspect wear rollers
- Inspect forks for angle, thickness, and cracks
- Test hydraulic functions: lift, tilt, and side-shift
- Verify locking pins and carriage integrity
5. Safety Systems
- Test horn, lights, beacon, and backup alarm
- Ensure operator seatbelt functions and retracts
- Verify fire extinguisher is pressurized and secure
- Confirm load capacity plate is readable
6. Engine & Exhaust
- Check belts, pulleys, and mountings for wear
- Inspect exhaust for damage or signs of leaks
- Look for excessive smoke during ignition
- Clean engine housing from debris and buildup
7. Electrical & Controls
- Test starter and ignition switch
- Verify dashboard lights and gauges work correctly
- Check battery terminals for corrosion and tighten
- Secure wiring harnesses and inspect for frays