1. Pre-Inspection Safety
- Park forklift in inspection zone with forks lowered
- Apply parking brake and remove ignition key
- Inspect the surrounding area for hazards
- Wear PPE including gloves and safety glasses
2. Battery & Charging System
- Check battery charge level (minimum 30% for use)
- Inspect terminals for corrosion and tightness
- Verify water level in each battery cell (if applicable)
- Ensure battery restraints are secure
- Confirm charging cable is disconnected properly
3. Visual Walk-Around
- Inspect tyres for inflation, wear, and embedded debris
- Check for visible leaks or damage under the unit
- Examine forks for cracks, bends, or looseness
- Verify overhead guard and load backrest condition
4. Hydraulic & Mast Checks
- Check hydraulic fluid level and scan for leaks
- Test lift, tilt, and side-shift without load
- Ensure mast chains are lubricated and properly tensioned
- Inspect lift cylinder pins and bushings
5. Safety Features Verification
- Test horn, backup alarm, and lights
- Check emergency stop and seatbelt functionality
- Inspect safety decals and load plate readability
- Ensure fire extinguisher is present and charged
6. Operational Test
- Power on unit and monitor display panel for errors
- Drive forward and reverse slowly to check response
- Test braking system at low speed
- Verify steering responsiveness
- Listen for abnormal noises during all motions
7. Final Steps
- Complete daily checklist and note issues
- Report any unsafe conditions immediately
- Do not operate until all issues are resolved
- Sign inspection report and submit digitally or on paper