Initial Safety Setup
- Park forklift in safe area with parking brake engaged
- Lower forks to ground and turn off key switch
- Ensure inspection area is free of hazards
- Gather checklist and wear required PPE
Battery System Inspection
- Open battery cover and inspect for leaks or damage
- Check charge level is above 30%
- Ensure cables are intact and terminals are corrosion-free
- Top off water level if lead-acid type and required
360-Degree Visual Check
- Walk around forklift inspecting for visible damage
- Check for tyre wear, cuts, and inflation level
- Inspect hydraulic hoses and mast for leaks
- Ensure forks are straight and properly secured
Operational Test
- Turn key on and check display for error codes
- Test horn, lights, and backup alarm
- Drive forward and reverse briefly to confirm smooth travel
- Operate lift and tilt functions without load
- Verify parking brake holds on incline
Safety Systems Check
- Test emergency stop and operator presence systems
- Inspect seatbelt for integrity and function
- Confirm load capacity plate is legible
- Check fire extinguisher availability and pressure
Final Sign-Off
- Complete checklist and report any issues immediately
- Tag out forklift if any item fails inspection
- Submit signed form digitally or to supervisor