1. Monthly Pre-Inspection Setup
- Review previous month's logs and performance notes
- Check service records and open maintenance tasks
- Verify technician and operator credentials
- Prepare checklist documents and inspection tools
- Ensure environment is safe for forklift inspection
2. Diesel Engine & Emissions
- Evaluate fuel consumption trends and startup behavior
- Inspect fuel system for leaks and water separator for residue
- Check oil condition, coolant level, and engine air filter
- Run engine and monitor for noise, vibration, or smoke
- Assess exhaust system and emission compliance
3. Hydraulics & Load Lifting Systems
- Inspect lift cylinders, hoses, and hydraulic fittings
- Test mast function: lift, lower, tilt, and side-shift
- Lubricate chain guides and check mast rollers
- Confirm fluid clarity and test hydraulic pressure
- Assess response time under simulated load
4. Brakes, Wheels & Suspension
- Test service and parking brake under incline condition
- Check brake fluid and pad wear levels
- Inspect wheel lugs, rim condition, and tyre tread
- Ensure wheel bearing lubrication is intact
- Assess alignment and suspension response
5. Safety & Regulatory Systems
- Confirm horn, reverse alarm, and lights functionality
- Inspect seatbelt, overhead guard, and operator cab
- Verify visibility of capacity plate and safety decals
- Test fire extinguisher accessibility and expiry
- Ensure compliance with OSHA 1910.178 & ISO 6055
6. Documentation & Maintenance Planning
- Complete checklist and record any issues found
- Update monthly maintenance logs
- Plan preventive maintenance if indicators are met
- Review with maintenance supervisor and fleet manager
- Store signed checklist in digital records system