1. Pre-Operation Assessment
- Ensure the forklift is parked safely with the brake engaged.
- Check surroundings and remove obstacles before inspection.
- Review previous day's report for any unresolved issues.
2. Engine & Fuel System Check
- Verify engine oil level and check for discoloration.
- Inspect radiator coolant level and cap security.
- Check diesel fuel level and fuel line integrity.
- Start engine and listen for abnormal sounds or smoke.
3. Hydraulic & Mast Inspection
- Inspect hydraulic fluid level and cleanliness.
- Check hoses and fittings for leaks or abrasion.
- Test lift, tilt, and side-shift functions.
4. Brake & Steering System
- Test service brake and parking brake function.
- Check brake fluid level and pedal firmness.
- Ensure steering response is smooth and centered.
5. Electrical & Safety Features
- Check battery terminals for corrosion and secure fit.
- Test headlights, warning lights, horn, and backup alarm.
- Verify emergency stop button and fire extinguisher status.
6. Final Documentation
- Log any defects, unusual sounds, or failures found.
- Notify maintenance for critical issues before operation.
- Sign and submit daily inspection form digitally or on paper.