Visual & Walkaround Checks
- Inspect frame, mast, forks, and tires for damage or wear
- Check decals, warning labels, and load capacity plate
- Look for oil, fuel, or hydraulic leaks underneath
- Ensure overhead guard and seatbelt are secure
- Record forklift run hours and inspection time
Fluid & Engine Check
- Check engine oil, hydraulic fluid, coolant, brake fluid, and fuel level
- Start engine and check for abnormal noises or smoke
- Inspect air filter and fuel filter condition visually
- Ensure exhaust system is securely mounted and free of leaks
- Document any unusual engine behavior
Brake, Steering & Control Test
- Test service brakes and parking brake before operation
- Verify steering is responsive and free of play
- Check all dashboard indicators and gauges
- Confirm horn, reverse alarm, and lights function
- Test lift/tilt/side-shift levers for smooth operation
Safety & Operational Validation
- Ensure fire extinguisher is charged and mounted
- Test forklift travel in forward and reverse
- Observe load handling functions with no load
- Report any malfunctions to supervisor immediately
- Complete checklist and submit electronically or on paper