Comprehensive Visual Inspection
- Inspect entire forklift for structural integrity and corrosion.
- Check paint and surface protection.
Battery and Electrical System
- Perform battery capacity testing.
- Inspect and replace battery cables if necessary.
Tyres and Wheels
- Inspect tyres for tread wear and replace if required.
- Check wheel bearings and hubs.
Forks and Mast Assembly
- Conduct non-destructive testing (NDT) on forks and mast.
- Inspect mast bearings and rollers; replace or service as needed.
Hydraulic and Fluid Systems
- Drain and replace hydraulic fluid.
- Replace hydraulic filters and seals.
Brake and Steering Systems
- Inspect brake pads, rotors, and drums; replace as needed.
- Perform full steering system check.
Safety and Emergency Equipment
- Verify the functionality of all safety interlocks and emergency systems.
- Ensure fire extinguisher is serviced and certified.
Operational Performance Testing
- Conduct full load testing and capacity verification.
- Assess operational response including lift, tilt, and travel controls.
Documentation & Compliance
- Complete annual maintenance records.
- Review compliance documentation for accuracy.
Cooling and Ventilation Systems
- Inspect and clean cooling system components.
- Check ventilation fans for proper operation and replace if necessary.
Cab and Operator Station
- Inspect seat and restraint systems for wear and functionality.
- Verify proper operation of all control systems and displays.