Battery & Charging System
- Conduct full battery performance and load testing.
- Inspect battery cables, terminals, and connections thoroughly.
- Check charger performance and efficiency.
- Evaluate battery life expectancy and document findings.
Hydraulic & Fluid Systems
- Replace hydraulic fluid and filters annually.
- Inspect all hydraulic lines and fittings extensively.
- Conduct hydraulic system pressure tests.
- Check cooling system for optimal performance.
Forks & Mast Assembly
- Perform detailed fork thickness measurement and structural tests.
- Inspect mast and chains comprehensively.
- Lubricate and inspect mast bearings and rollers.
- Verify structural integrity of the mast and attachments.
Brakes & Steering Systems
- Replace brake pads and inspect brake system components.
- Perform comprehensive brake fluid flush.
- Inspect and service steering linkage and components.
- Conduct steering alignment and responsiveness tests.
Electrical & Lighting Systems
- Inspect all electrical wiring and harnesses thoroughly.
- Replace lights, indicators, and dashboard components if needed.
- Test electrical systems including safety and control circuits.
- Ensure all electrical components meet safety standards.
Tyres & Wheels
- Replace tyres if worn beyond acceptable limits.
- Conduct detailed inspection of rims and wheel bearings.
- Balance and align wheels as part of yearly service.
- Lubricate and inspect wheel bearing assemblies.
Safety & Structural Integrity
- Inspect overhead guard for structural integrity.
- Perform comprehensive operator compartment inspection.
- Evaluate seat belts and safety restraints for condition.
- Verify safety decals and instructions are clearly visible.