Shutdown Management
Plan, schedule, and execute plant shutdowns with precision. Manage planned & unplanned shutdowns, track costs, assign tasks, and define critical paths—all from one powerful CMMS platform. Reduce downtime by 40%.
Trusted by over 1000+ clients across the world
Complete Shutdown Solution
7-Step Shutdown Workflow
From planning to execution, manage your entire shutdown lifecycle with OxMaint's comprehensive turnaround management system.
Create Schedule
Basic InformationSet Dates
Planned & ActualEstimate Costs
Budget PlanningCritical Path
Define DurationAdd Tasks
Assign WorkLink WOs
Work OrdersExecute
Track ProgressFeature Spotlight
Create Shutdown Schedule
Define comprehensive shutdown schedules with all essential details. Set shutdown type, assign managers, configure approval workflows, and plan your turnaround with precision.
Schedule Name
Clear identification for each shutdown event.
Shutdown Type
Safety, Planned, or Unplanned categories.
Shutdown Status
Track progress from planning to completion.
Approval Workflow
Enable approval requirements with status tracking.
Shutdown Manager
Assign responsible personnel for oversight.
Description
Detailed scope and objectives documentation.
Create Shutdown Schedule
Basic Information
Shutdown Categories
Types of Shutdowns
Track and manage different shutdown categories with dedicated dashboards. Monitor safety shutdowns, planned maintenance windows, and unplanned emergency stops in real-time.
Safety Shutdowns
Emergency stops for personnel and equipment safety.
Planned Shutdowns
Scheduled maintenance windows and turnarounds.
Unplanned Shutdowns
Emergency breakdowns requiring immediate action.
Total Overview
Complete visibility across all shutdown types.
Shutdown Overview
12
Total Shutdowns4
Safety Shutdowns6
Planned2
UnplannedNext Planned Shutdown
Annual Turnaround - Dec 28Budget Management
Cost Estimation & Tracking
Plan shutdown budgets and track actual costs in real-time. Monitor estimated vs. actual expenses, track production losses, and ensure your turnaround stays within budget.
Estimated Cost
Pre-shutdown budget planning and allocation.
Actual Cost
Real-time tracking of incurred expenses.
Estimated Production Loss
Forecast revenue impact during shutdown.
Actual Production Loss
Track real production impact post-shutdown.
Budget Variance
Compare planned vs. actual spending.
Cost Reports
Detailed financial analysis and insights.
Cost Estimation
£125,000
Budget allocated£98,500
Spent to date£450,000
Forecasted impact£380,000
Actual impactDuration Optimization
Critical Path Planning
Define and track your critical path to ensure shutdowns complete on time. Identify the longest sequence of tasks and optimize your turnaround duration.
Critical Path Duration
Define total hours for critical tasks.
Critical Path Toggle
Enable or disable critical path tracking.
Task Dependencies
Link tasks to identify the longest path.
Duration Optimization
Minimize shutdown window efficiently.
Critical Path Information
72
hours totalCRITICAL PATH SEQUENCE
Task Management
Shutdown Tasks
Break down your shutdown into detailed tasks. Assign team members, define required skills, track durations, and monitor completion status for every activity.
Task Code
Unique identifier for each shutdown task.
Assigned To
Assign team members to specific tasks.
Required Skills
Define expertise needed for each task.
Task Description
Detailed work scope documentation.
Duration Tracking
Estimated vs. actual hours comparison.
Completion Notes
Document outcomes and observations.
Shutdown Tasks
Seamless Integration
Work Orders Integration
Link work orders directly to shutdown schedules for complete traceability. Execute all maintenance work through integrated work orders and track progress in one place.
Add Work Orders
Link multiple WOs to a single shutdown.
Full Traceability
Complete audit trail from shutdown to WO.
Progress Tracking
Monitor WO completion within shutdown.
Resource Planning
Allocate resources across all linked WOs.
Work Orders
WO-2025-0156
Heat Exchanger MaintenanceWO-2025-0157
Valve ReplacementWO-2025-0158
Pump OverhaulIntegrated Modules
Shutdown Connected to Your CMMS
Shutdown management seamlessly integrates with work orders, assets, inventory, and your entire maintenance ecosystem.
Work Orders
Link WOs to shutdownAssets
Equipment trackingInventory
Parts allocationTeam
Resource assignmentEHS
Work permitsNotifications
Status alertsReports
Cost analyticsInspections
Pre/post shutdownProven Turnaround Results
Organizations using OxMaint achieve measurable improvements in shutdown efficiency.
40%
Reduced Downtime
25%
Cost Savings
99%
On-Time Completion
"OxMaint transformed our annual turnaround. We completed 3 days ahead of schedule and 20% under budget."
PetroChem Refinery
Oil & Gas
"Critical path tracking helped us identify bottlenecks early. Our shutdown duration dropped from 14 to 10 days."
PowerGen Utilities
Power Generation
"Cost estimation and tracking gave us complete visibility. No more budget surprises during turnarounds."
ChemProcess Corp
Chemical Processing
"Linking work orders to shutdowns gives us complete traceability. Every task is documented and accountable."
SteelWorks Mfg
Manufacturing
FAQ
Frequently Asked Questions
Everything you need to know about OxMaint's shutdown management system.
Shutdown management software helps organizations plan, schedule, and execute plant shutdowns and turnarounds. It enables tracking of shutdown types (safety, planned, unplanned), cost estimation, critical path planning, task management, and work order integration—all from one centralized platform to minimize downtime and control costs.
OxMaint supports three main shutdown types: Safety Shutdowns (emergency stops for personnel and equipment protection), Planned Shutdowns (scheduled maintenance windows, annual turnarounds, and preventive maintenance), and Unplanned Shutdowns (emergency breakdowns requiring immediate response). Each type has dedicated tracking and reporting.
The cost estimation feature allows you to input estimated costs, estimated production loss, actual costs, and actual production loss for each shutdown. The system tracks budget variance in real-time, showing whether you're under or over budget. This helps with financial planning and post-shutdown analysis for continuous improvement.
Critical path planning identifies the longest sequence of dependent tasks that determines the minimum shutdown duration. By defining critical path duration in hours and tracking critical tasks, you can focus resources on the most time-sensitive activities. This helps optimize turnaround duration and ensures on-time completion.
Yes! You can link multiple work orders to a single shutdown schedule for complete traceability. This integration ensures all maintenance work is properly documented, tracked, and executed during the shutdown window. You can monitor work order progress directly within the shutdown dashboard and generate comprehensive reports.
Plan your turnarounds with confidence.
Schedule shutdowns, track costs, manage critical paths, and execute with precision. Reduce downtime and maximize production with OxMaint's shutdown management.
OxMaint is available to download from both App Store and Google Play Store.
